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Audits
Packaged Air Solutions
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> Engineering > Audits
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Did you know that a 100 hp air compressor operating 24/7 costs $57,450 / year in electricity alone! The U.S. Department of Energy has determined that electrical costs are 76% of the overall life cycle cost of a compressed air system. Nearly 10% of all electricity consumed in the U.S. powers air compressors. BRABAZON’s Compressed Air System Audits have documented up to 70% in electrical savings and in excess of 80% in maintenance savings for our customers. Our compressed air audit can:
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- Identify substantial reductions in overall operating costs (electrical and maintenance).
- Increase productivity.
- Stablize plant pressure.
- Assure air quality to ISO8573.
- Reduce scrap rate.
- Reduce or eliminate downtime.
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WHY YOU SHOULD SELECT BRABAZON...
We Guarantee to Identify Savings in Excess of the Audit Cost or it is Free!
- In 2004 alone, we identified over $5 MILLION dollars of savings for our customers.
- In 2004 alone, 59 of 60 surveys identified savings in excess of 25%!
- Audit is performed by a certified auditor – not a salesperson or service technician.
- We are the only compressor dealer in Wisconsin with our own dedicated survey personnel – follow up answers and visits are just a phone call away.
- We can provide ANY solution - So the results are truly independent and not skewed toward any particular solution in advance.
- We measure true kW – not amps which can be off as much as 25%.
- We take a broad-based approach – looking at points of use, leaks, processes, maintenance, utilities – not just the compressor room.
- We provide more useful data, charts and graphs.
- Our dataloggers can record up to 2 weeks – longest in the industry.
- Our dataloggers take 5 samples every three seconds – fastest in the industry.
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| BRABAZON HAS THE RIGHT SOLUTION FOR YOU! |
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Walkthrough – A one week snapshot of your system performed by a salesman or service technician. We monitor amps and pressure in the compressor room. A computer generated report delivers flowrates, pressures and basic solutions. Graphs are included for all collected data.
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Supply Side Assessment – A one week analysis of your compressors performed by a certified auditor. We monitor amps and pressure in the compressor room. A hand generated report delivers supply side analysis, flowrates, pressures and custom solutions. Graphs are more detailed and useful. A percent capacity chart illustrates how heavily loaded your compressor is. A percent pressure chart allows you to hone in on production and scrap issues.
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Demand Side Audit – An exhaustive 10 to 14 day analysis of your air system and operations performed by a certified auditor. We monitor kW and pressures throughout your plant. A hand generated report delivers a complete evaluation of your air system and how you can reduce your demand for compressed air. The report is extremely detailed. Some customers have changed entire manufacturing processes as a result of this type of analysis.
Leak Audit – An Ultrasonic leak detector is used to identify leaks throughout your plant. Leaks are tagged and color coded according to severity. Your leak load and its associated energy cost is calculated.
GRANTS MAY BE AVAILABLE TO COVER SOME OR ALL OF THE AUDIT COST
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