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Planned maintenance that keeps compressed air online.
FlowLogic Compressed Air Flow Monitoring
Brabazon Pump, Compressor and Vacuum offers Sullair Flowlogic flow controllers to help facilities achieve stable compressed air system performance with significant energy savings. Flowlogic units create upstream storage and regulate airflow into your plant, maintaining system pressure within ±1% and reducing wasted energy. Contact us today for more information.
- Serving Wisconsin, Illinois, Minnesota, Michigan, and Missouri
- Factory-trained technicians
- 24/7 emergency response
- Family owned since 1978
Emergency compressor down? See 24/7 emergency repair or call 800.825.3222, answered 24/7.
Sullair Flowlogic - Flow Controllers
Flowlogic flow controllers deliver stable system pressure (±1%) and significant energy savings by creating upstream storage and regulating airflow into your plant system. With standard sizes up to 15,000 CFM, Flowlogic controllers improve product quality, reduce compressor usage and lower maintenance costs.
- Maintains ±1% system pressure for consistent production
- Standard sizes from 150 to 15,000 CFM
- Reduces energy consumption and scrap waste
- Compact design with inlet/outlet gauges
- Five-year valve warranty and two-year component warranty
How Flowlogic Works
The Sullair Flowlogic system installs between your compressed air storage receivers and the plant distribution system. It uses a precision flow controller that decouples supply-side pressure from demand-side pressure fluctuations. Here's how it delivers results:
- Pressure/flow control: The Flowlogic controller maintains distribution system pressure within ±1 PSI regardless of demand fluctuations - eliminating the pressure swings that cause problems downstream.
- Supply-side pressure reduction: Because the controller buffers demand peaks, your compressors can operate at a lower average discharge pressure - typically 10 to 20 PSI lower than current setpoints. Every 2 PSI reduction in compressor discharge pressure saves approximately 1% in energy.
- Demand event management: When a large consumer - like a paint line, blow molder, or leak event - pulls a surge of air, the controller draws from upstream storage rather than forcing compressors to spike output. This prevents cascading pressure drops across the facility.
- Compressor cycling reduction: With stable system pressure and adequate storage, compressors spend more time in loaded operation and less time in wasteful unloaded cycling.
Typical Results
Facilities that install Sullair Flowlogic typically see energy savings of 10 to 25% on compressed air system operating costs. Additional benefits include reduced compressor wear, fewer pressure-related production quality issues, and more predictable system behavior. For a 100 HP compressor operating 6,000 hours per year, even a 15% energy reduction can represent $5,000-$8,000 in annual savings.
Brabazon engineers can audit your compressed air system and model the projected savings from a Flowlogic installation at your facility. Contact us at 800.825.3222 or online to get started.
Stable Air Pressure Everytime
Contact Brabazon today to stop pressure swings before they stop production.
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Service and support from the Brabazon branch network
Brabazon Pump, Compressor and Vacuum backs every system it sells with genuine parts, factory-trained technicians, and responsive field service. Our team helps contractors, plant engineers, and industrial operators keep compressed air, vacuum, and pumps online.
- Parts stocked and service dispatched from 7 branch locations serving 14 Midwest metro areas across Wisconsin, Illinois, Minnesota, and Missouri
- Factory-trained technicians and 24/7 emergency response, family owned since 1978
- Ask about rental options when a project or a peak calls for temporary air
Talk to an engineer
Tell us about your equipment and application and we will help with FlowLogic Compressed Air Flow Monitoring. Request service or a preventive maintenance quote below, or call and ask for a specialist.
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We cover Wisconsin, Illinois, Minnesota, and Missouri from 7 branch locations serving 14 Midwest metro areas, and the 24/7 line is staffed by real people, not voicemail. Tell us what you run and we will tell you what we would do.