How a Compressed Air Energy Audit Works
A Brabazon energy audit is a structured, data-driven assessment of your entire compressed air and vacuum system. Our certified specialists begin with a full system walkthrough, reviewing compressor specifications, operating pressures, controls settings, and distribution layout. We then perform a pressure profile analysis across the system — from the compressor room to end-use points — to identify pressure drop, artificial demand, and oversized or undersized equipment.
We use ultrasonic leak detection equipment to locate and quantify air leaks throughout your distribution piping and connections. In most industrial facilities, 20–30% of compressed air generated is lost to leaks. Our report quantifies exactly how much you're losing and what it costs annually.
What the Audit Report Includes
Every Brabazon energy audit concludes with a written report that prioritizes findings by energy impact and ease of implementation. Typical findings include air leaks with estimated annual cost, pressure optimization opportunities, compressor staging improvements, dryer and filter inefficiencies, and equipment replacement recommendations with ROI calculations. We also identify utility rebate programs available through Wisconsin, Minnesota, Illinois, Michigan, and Missouri energy utilities — helping you recover a portion of the cost of recommended improvements.
Who Should Get an Energy Audit
Any facility spending more than $10,000 per year on compressed air energy is a strong candidate. Facilities that have added equipment over time without upgrading the compressor system, or that are experiencing pressure drops during peak demand, typically see the fastest payback. Contact us to schedule an assessment — most audits pay for themselves within the first year of implementing recommendations.