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Compressed Air Leak Detection & Audit Services

Brabazon Pump, Compressor and Vacuum delivers professional industrial compressed air leak audits designed to uncover wasted energy and improve system efficiency. Using specialized tools and experienced technicians, our team helps facilities reduce operating costs and regain lost air capacity through targeted leak identification and repair.

  • Serving Wisconsin, Illinois, Minnesota, Michigan, and Missouri
  • Factory-trained technicians
  • 24/7 emergency response
  • Family owned since 1978

Emergency compressor down? See 24/7 emergency repair or call 800.825.3222, answered 24/7.

Compressed Air Leak Detection & Audit Services
Compressed Air Leak Detection & Audit Services
Compressed Air Leak Detection & Audit Services
Compressed Air Leak Detection & Audit Services
Compressed Air Leak Detection & Audit Services
Industrial Compressed Air Leak Audit

Leak Detection and Repair

Brabazon provides professional leak audits to identify hidden inefficiencies in your compressed air system. A leak audit is a detailed survey where certified technicians locate, tag and calculate the cost of each leak in terms of wasted energy. By fixing leaks immediately, you reduce waste, protect productivity and lock in long-term energy savings. We work with your local power company when available to help offset repair expenses.

How It Works

Brabazon will:

  • Identify and tag all leaks
  • Calculate the energy costs of each leak
  • Repair leaks with the biggest payback

What Does a Compressed Air Leak Audit Include?

Brabazon's compressed air leak audits are systematic, facility-wide surveys conducted by experienced technicians using ultrasonic leak detection equipment. Our audit process covers all compressed air distribution piping, fittings, valves, hoses, quick-disconnects, pressure regulators, and point-of-use connections throughout your facility. Here's what to expect:

  • Pre-audit baseline measurement: We document your current system pressure, compressor run time, and estimated energy cost to establish a baseline.
  • Ultrasonic scanning: Our technicians walk every inch of your compressed air distribution system with ultrasonic leak detectors that identify leaks inaudible to the human ear.
  • Leak tagging and documentation: Every leak found is tagged with a numbered identifier, photographed, and recorded by location, severity, and estimated flow loss.
  • Repair report: You receive a detailed written report listing all leaks found, their locations, estimated CFM loss per leak, and prioritized repair recommendations.
  • ROI calculation: We calculate the estimated annual energy cost of your leakage and project the payback period for repair investments.

How Much Energy Is Lost to Leaks?

Industry data consistently shows that compressed air leaks represent 20 to 30% of a typical industrial facility's compressed air output. For a facility running a 100 HP compressor, that can mean $10,000-$20,000 or more in annual wasted energy costs. Even a single 1/8" orifice leak at 100 PSI wastes approximately 25 CFM - enough to keep a mid-size compressor running constantly just to compensate for that one leak.

A Brabazon leak audit typically identifies leak corrections that pay for the audit cost many times over in the first year alone. Contact us to schedule your audit or call 800.825.3222.

Leak detection: The fastest pay back in compressed airĀ 

Contact Brabazon today to learn more about leak detection audits.

45 + Years in Business
7 Branch Locations
4.7 Star Google Rating

Service and support from the Brabazon branch network

Brabazon Pump, Compressor and Vacuum backs every system it sells with genuine parts, factory-trained technicians, and responsive field service. Our team helps contractors, plant engineers, and industrial operators keep compressed air, vacuum, and pumps online.

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Tell us about your equipment and application and we will help with Compressed Air Leak Detection & Audit Services. Request service or a preventive maintenance quote below, or call and ask for a specialist.

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A person from your nearest Brabazon branch follows up, usually within one business day. Urgent? Call 800.825.3222, answered 24/7.

Prefer to talk it through? Call 800.825.3222 and ask for a specialist. We answer 24/7.

Talk to an Expert Today

We cover Wisconsin, Illinois, Minnesota, and Missouri from 7 branch locations serving 14 Midwest metro areas, and the 24/7 line is staffed by real people, not voicemail. Tell us what you run and we will tell you what we would do.